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№ 01 · 2026 · ai

TI Automotive Polymer ML.

Applied ML/RL system for proposing polymer blend recipes from OEM target specs, built around a forward model, physics features, uncertainty, and model-based search.

TI Automotive Polymer ML is the applied AI case study behind my current positioning: not a pure research pitch, but a software-and-modeling problem around messy industrial data, domain constraints, and a workflow useful to lab technicians.

The Problem

The team needed a way to answer an inverse materials question: given target properties from an OEM spec, what polymer blend might produce them?

The dataset was small, sparse, and noisy: roughly 500 recipes, 50+ ingredients, missing lab measurements, and plant-level process variance. A generic model architecture was not enough. The useful work was in shaping the data, encoding domain knowledge from subject matter experts, and building a modeling loop that respected the physical constraints of the problem.

System Shape

  • Built a forward model that predicts polymer properties from candidate recipes.
  • Reduced false correlations with null augmentation for passive materials like colorants and stabilizers.
  • Grouped ingredients with SME guidance instead of relying only on clustering.
  • Encoded physics features for melt flow rate, where naive averages fail.
  • Compared neural architectures, masking missing targets instead of imputing lab measurements.
  • Used the forward model as the environment for model-based inverse search.

Model-based reinforcement learning approach

Result

The clearest gain came from domain features, not a bigger model. Melt flow rate moved from about R2 = 0.43 to R2 = 0.92 after adding the SME-provided physics features. Across the project, the lesson was practical: applied AI work is often a systems problem first and a model-choice problem second.

I wrote the public technical narrative here:

What This Proves

This is the kind of work I want more of: applied AI systems where backend engineering, product constraints, data quality, model behavior, and domain expertise all matter at the same time.